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INSERTION RANGE

In-die insertion cart and head

PRONIC in-die insertion solution designed to increase your productivity

Based on its experience of in-die solutions, PRONIC has developed a complete system for in-die components BUSHINGS insertion.

A kart connected with the press is feeding the insertion head through vibrating bowls and blowpipe.

The insertion heads down to top are solid mounted on the lower shoe, therefore no shock is applied on the different parts involved. The design of the insertion stations in the die is very easy and fast. Being independent from the kinematics of the die, each inserting head can be shared from die to die.

The installation is done in a few minutes with the quick installation kit and the quick supplied connections for electrical, pneumatic and component.

Several references and dimensions of components can be inserted simultaneously with a speed up to 40 parts per minute per head.

PRONIC guarantees 100% well inserted components with its dedicated sensor system.

Insertion sous presse Bagues

ADVANTAGES :

Safe operation :
Multiple sensors are monitoring the insertion process in the Head and the trolley

Quick Installation kit :
Fast and easy to install, without need for specific tool

Reduced investments :
Same insertion head could be shared between several tools

Secured process :
detection of the presence of component and quality of insertion with dedicated DETEC system

Tete de bas en haut Image Tete de haut en bas Image Chariot Image
INSERTION HEADFrom bottom to top INSERTION HEADFrom top to bottom DISTRIBUTION CART
Number of bowls - - 1 or 2
Quick connections ● ● ●
Quick installation kit ● ● -
Kinematics of the die Arrow Up Arrow Down -
Kinematics of the die Fixed Mobile -
Reutilization for several diess ● ● ●
Dimensions (L x w x h) 425 x 95 x 207 mm 375 x 146 x 35 mm 755 x 1393 x 1683 mm or 1446 x 1393 x 1683 mm
Feeding by blowpipe ● ● ●
MHI with color touchscreen - - ●
Safe operations by sensors ● ● ●
Number of exits from trolley - - 1 to 4
Trolley painted in you color - - ○
Insertion bushing detection system ○ ○ -

● Serie    ○ Option    - Not available

CHARACTERISTICS :

  • Bushing diameter Ø8 to Ø22mm
  • Head width 95mm
  • Head height 35mm
  • Rate > 50 bushings/min per head
  • Industrial quick coupling on every connexion
  • Reusing heads and trolley

STRENGTHS :

Points forts Pronic

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